RV Camper Power Converter Troubleshooting, Repair, and Replacement FAQs
81The RV Power Converter
Many RVs and camper trailers use an RV power converter to operate the lights, refrigerator, vent fans, and perhaps the thermostat on the heating system. The RV power converter uses the 110 volt AC power from the particular source and transforms into 12 volt DC which these items require.
This article is intended to help you troubleshoot RV power converter problems and to repair or replace the unit if need be. Since there are different makes, types, and sizes of RV power converters, this article will deal with problems common to most RV power converters.
Although electrical knowledge is helpful, it is not necessary in order to be able to check the RV power converter or to repair or replace it. Always unplug the RV from the 110 volt power supply before attempting to repair any electrical components of the RV power converter unit.
RV Power converter Problems
In the majority of cases the RV power converter will just cease to function with the result being the total loss of power to any 12 volt DC fixtures or controls. In other cases low power might be present but not enough to run the 12 volt DC electrical system.
But until the on-board 12 volt are exhausted of their charge the problems will not become apparent. The RV power converter also maintains a constant charge on these batteries supplying variable voltage depending on the amount being drawn from the 12 volt DC system.
Remember that the on-board batteries must be in good shape and able to hold a full charge. One bad battery will draw power from the other good batteries and will eventually cause them to fail also.
In order to check the batteries it is necessary to fully charge them then disconnect them from the others to check their recharging abilities. Check with a multimeter after they sit awhile to determine if one or more is losing voltage.
Troubleshooting the RV Power Converter
The first order in determining the converter problem is to start from the beginning. That is, where the 110 volt AC supply enters the RV power converter. With the RV power supply connected, check the voltage at the point it enters the converter. It should be from a range of 108 to 130 volts. Anything in this range is okay!
The next order of business is to check the voltage where it connects to the 12 volt DC breaker box. It should be 11-13 volts to operate satisfactorily. Anything less indicates a bad power converter. Now that we know it is a malfunctioning RV power converter we can check the inner components of the unit.
The RV Power Converter Fan
RV power converters utilize a small fan to keep the electrical components cool while the unit is charging. It should be possible to hear the cooling fan running while the converter is in use. However, the fan may operate only when the temperature reaches a certain point.
This fan normally uses the 110 volt AC line voltage to operate. If the voltage to the fan is in the correct range, the fan is probably malfunctioning. Replacing this fan is normally an easy project but finding one might be a problem. Note the make, part numbers, voltage, and any other information on the RV power converter fan motor for use in obtaining a replacement online.
In some cases a different make and model may be substituted as long as the voltage and amperage are similar and the motor fits in the space. If the voltage is not getting to the cooling fan from the thermostat, a replacement thermostat is needed. These can be found online as well.
A thermal sensor is used to switch the cooling fan on and off, depending on the operating temperature of the converter components. Make sure the current is getting past this sensor and to the cooling fan before buying a new fan.
You should be able to jump the sensor and cause the fan to operate if the fan is not malfunctioning. If the fan works, the sensor is fine. If not, replace the sensor with one of equal value.
RV Power Converter Resistors and Circuit Board
Some RV Power Converters rely on a resistor to control the voltage to the on board batteries and the 12 volt DC system. In some of the models it is riveted to the converter box. When checked with the multimeter it should read from 3 to 13 volts depending on the present charge of the battery and which on board 12 volt lights, fans, etc. are on. If your batteries are not being fully charged, this is often the culprit.
It may be necessary to disassemble the converter box to access this resistor. Be careful if the circuit board requires removal or it may be damaged. Drill out the rivet and replace with the correct replacement resistor. If the exact replacement part is difficult to locate, you may find a satisfactory replacement at an auto supply store.
As long as the values are the same almost any 12 volt DC resistor should work. These type resistors are used in many types of automotive applications. Once this resistor is replaced the on board batteries should keep charged with the proper amount of voltage.
Replacement RV and Camper Power Converters
Sometimes it’s just better to bite the bullet and buy a new converter, especially if you aren’t the DIY type of person or just don’t have the time to chase down parts. But actually, it isn’t all that costly to install a new RV power converter. Installation is very easy too.
Progressive Dynamics Inteli-Power converters are fan cooled and deliver clean dependable 12 volt DC power to the lights and other appliances in your motorhome or camping trailer. Choose from 45-60-80 amp models to fit your particular RV power requirements.
If you’re thinking of replacing the 12 volt DC breaker panel or updating an older motorhome or travel trailer, the Parallax 7345 Power Center combines the power converter with a reliable breaker system for dependable clean 12 volt DC power to supply your RV. Parallax also provides converters only with 45 and 55 amp supply and breaker panel too. Check this page for great deals.
A good 12 volt converter system can make or break a camping trip. Learning to repair and understand how the system works will eventually pay off on one of these occasions. Good luck!
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Sorry, have to add to last comment .. My converter says its electrical rating: Panel input 120vac 60hz 30amp this is where iam stumped thinking it was a 30amp... converter input 105-130vac,950watts Out put 13.6vdc , 55amp ????? I see its 30 going in it says 55 going out ?? Does that mean its a 55 amp converter???? Wow i feel stupid .LOL
I have a WFCO power converter in my camper. It works for a bit then kicks off for a minute or two then comes back on. Woeks fine for five minutes or so then kicks out again
Hello there....Perhaps a sill question. I bought a used trailer about a year ago and ever since have been having trouble getting adequate power to operate the 12 volt components....lights, bathroom fan, etc. Its as though the trailer just can't supply enough power... The AC is fine. I also checked the battery and it always shows a full charge. The minute use start using lights in the trailer or turn on the furnace you can see a big drop in the power meter (on the wall) inside the trailer. Well today, I noticed I do not have any reverse polarity fuses in the converter at all. They were never there....Would this be the problem??? Thanks very much for the advice...
Hi Randy....
Would replacing the converter be the best thing to do here...
Thanks,
Joe
lol....Thanks...With that said, I have never ever heard the fan in this converter either. Sounds like a replacements is due (WFCO 8935AN).
Thanks...Great info.
Hey there Randy,
I am having trouble with my power converter. I have two 6 volt batteries that were no good.....had to replace, I can get full battery charge with my generator (lights, fans, fuel station pump, bunk bed motor and water pump work fine) but my microwave and my TV do not power up. I have checked all fuses and all looks good. FYI my truck fuse to my trailer hook-up was blown. Any help greatly appreciated.
Thanks Randy, I appreciate the quick response. That makes total sense, generator needs to be on in order to run my TV and microwave. I will check those breakers, thanks for the help.
Hello again Randy, you were right about the breakers, looks like my silly self failed to acknowledge the generator has a breaker of its own. When I would turn on the generator there was no load(I guess it tripped), that is why the TV and micro had no power, I know that I mentioned that I can charge the batteries this way....with the breaker OFF not sure if the batteries ever charged at all. Will have to put the power converter back before I can test my theory. Keep you updated:-)
I have a 2008 coachmen 5th wheel. Last night I turned on the outside lights for my daughter and son-in-law who will be using it for acouple of days. The inside light were bright as always. Two or three hours later I looked outside and the lights were dim. I checked the inside lights and they were also dim like it was not hooked up to any power. The camper is always hooked to a power source even when we are not using it. I checked out the fuse box could not find anything wrong. HELP
Hi:
We have a 2003 Palomino 27' camper. We bought it used and the battery backup never worked. We are selling and want it to work properly. We have a good battery, but with a/c power disconnected, the only thing that works on battery is the slide out. No lights, fridge, furnace, etc. All connections seem fine (no corrosion). Is there a way to verify if the power converter is bad? If so, why would the slide work, but not lights? All work well off 120v power. Would really appreciate any help.
Thanks!
Eric
having trouble with draw down on the batteries in my camper.
put a volt meter between neg. battery post and neg. batt. cable and shows its drawing 12.3 volts. is this normal?
disconnected two small red wires from the battery terminal that lead to the inside of the inverter and the draw down quit please help with info!! Thanks!
It looks like you have helped a lot of people. So I thought i would try my luck. For some reason my thermostat on the wall isnt showing any display. I checked the dc fuse and the gas is turned on. I also tried to plug my trailer into 110 ac as well. No luck!! Is the therostat usually wired to the furance or to the AC unit. I measured 12volts on the terminals behind the therostat +12 and -12. Its werid. Oh yeah my problem no heat ...air or fan is working. Thanks Daniel
Sorry no switch on the AC just on the wall. I can change it from Cool/Fan/Heat. I talked with a RV tech and he will be giving me a new one and I will reconnect it up. Its a three wire control +12 Common -12. He said it gets the power from the AC controls. My fingers are crossed.
Your the best. I got a new one pulled out the old one and it was black the size of a dime on the board. Strange only 2 days old.
One last question for you. I now need to change my 325W AC Dometic Fridge heater element. Do you just pull it out of the tube or can I some how open the flute up. It's made of tin and has a bit of a collar on it. Do I push it together to open the bottom half or just twist and pull the old one out? Thanks again.
Thats the exact picture. I just cant figure out how to get the panel or tube off! I've came so far. I'll keep on trying. Maybe I just need 2 more cuts from the screws on my hand! :) Thanks
Hi ..... 2010 Palomino. DC does not work the lights or the fan but does work the pump and furnace. Fuses are all good and breakers are all fine. Where do I start?
Thanks a lot.
Thanks for all your thoughts Randy. I have some playing to do. I'll let you know ......
I have a motorhome with 3 12-volt marine batteries, converter, and inverter. The batteries are one year old and check OK and when plugged into shore current the converter seems to supply power to all appliances and lights fine. It is always plugged into shore current so it is ready to go at a moments notice but have noticed that the batteries loose power very quickly when camping. Had a trailer and the power would easily last at least three days before depleating. The motorhome can loose power in 3 hours before the inverter quits working and the lights fade. As an experiment tried connecting an old fashion automotive battery charger to the batteries after a week of shore charging with the converter and the charger showed a charging rate of almost 50%. Does a converter loose the ability to charge batteries up to full charge?
Hey Randy,
Just wanted to tell you what the problem was. Sorta simple but hard to find. I determined which DC circuit it was. Then started checking the wires attached to the main one for the circuit. Lo and behold pulling on one it came all the way back from under the sink area. Then to find where it went to.... it was a push on connection not a bare wire if you know what I mean. Eventually I figured out it went to one of the 2 switches that sense when the sink is in place. It was a bitch feeding it back up through but I did and it worked! Thanks for the help Randy!
I am remodeling a 1994 Terry Travel Trailer. A friend told me he thought the converter was bad. I do not Know if it even has one. Do you know where it might be?
Thanks a TON for this info! I have an issue where the following is occuring. I have a single battery source. When plugged into shore power the 12v lights come on. The inverter seems to function intermitanly. When I hear the inverter come on the lights get brighter for a brief period (maybe 10-30 seconds) then the inverter goes off (while lights still on), lights dim down again. I know its going off because I can hear it. I used to notice the inverter sound come on anytime a 12v light was in use but I am not noticing that now. Thanks in advance for any help.
Sorry to add more.. When uplugged from shore power I have 12v lights. The rv was unplugged overnight and was drawing power (antennae booster) as the battery gauge went down to 1/3. When I plugged it back in the battery gauge went up to 2/3 and the inverter made a slight humming noise. It seems to be charging the battery. If I recall before I had problems the battery guage always went to full when plugged into shore power.
Randy, I had switched batteries before making this post. When I took out the old battery, their appeared to be fluid/water on top of one side. I opened the lid and yes, two of the cells were low. It looked as if it may have been overcharged? Anyway, I had put a new battery in it and was still getting the same thing?
That sounds right due to the fluid on top of the battery. If that is the case, can I repair the resistor or just go for a new one? Thanks again for the help.
Hey Randy. My unit is a WFCO WF-9855. It seems it is held together with rivots. Im assuming I have to drill these out then re- rivot when complete.
hi there, I have a 2002 starcraft popup and the 12 volt system quit working. the over load light on the converter on. I checked power at the 12v fuses and nothing. The 110v works fine. I am assuming the inverter is bad but would like a second opion. Thanks
Randy, wanted to get back to you about my motorhome. Pulled all the batteries (including the chassis battery),numbered them where they were, and took them to be tested. What was discovered was that one of the house batteries was bad and it just happens that it was the first in line connected to the coach wiring. And to make matters worse, the ground from that battery to the other two somehow had corroded away so that the one bad battery was the only one being used. No wonder I was loosing power in one hour. Replaced the bad battery, the corroded wires, and charged the other two up to full charge. Took a trip, and to my enjoyment everything worked great. The converter and the alternator now keeps everything up to full charge and ready to go. Now if the price of gas would just go down it would really be fun. Thank you for your help
Randy, before I, (We) figured out my problem I was considering replacing the batteries with two 6-volt golf cart batteries. Do you have any feed-back about 6-volt compared to 12-volt marine batteries or any 12-volt batteries in general. Thanks
When I turn on my AC unit and it starts cooling, I can then turn on a 12V light and my AC shuts off immediately. When I look at my battery indicator inside my coach is hows only 1 light and the interior lights are dim. I just replace the battery with a new deep cycle battery so I don't think the battery is the issue. Can a faulty converter cause the AC to shut down as soon as a 12v light is turned on?
My thermostat is a remote control unit. I just found it odd that as soon as I would turn on a 12V light the ac immediately shuts down. I thought the AC being 120V and the 12 V system were seperate. I don't understand why the two would conflict with each other. How does the converter for teh 12v side have any affect on the AC unit?
I certainly appreciate your fast reply and assistance. I will try to be more specific in future post with the exact equipment. Thanks again.
Randy, Russell sounds like he has an interesting problem. He might try unplugging the airconditioner from the existing wire and plugging it into a heavy duty extension cord to see if it will continue to operate while the light is on. If it does, the wiring harness must be screwed up. If the unit was purchased second hand, and learning from my own experience look for the mistakes that someone else has made. Clue, . . . hunt for anything that looks different than what the factory would have done. Chips in the paint on screws for electrical plates, circuit boards, etc. He might try undoing the remote thermostat (whatever that is)and using a normal one.
I recently lost power to my 36 ft. holiday rambler.
when i opened the basement where 110v wires connect, i received a shocking experience when my arm touched the metal basement pan. after unpluging, i found burned wire coming from the box where external power wire connects. removed and shocking stopped. Have 110 power. checked ground on trailer, all seemed well. converter has stopped humming. any suggestions? thanks.. ken
Hey Randy, this has nothing to do with converters, so I appologize for the disruption but found out and corrected a problem with the Dometic RV refrigerator in the motorhome. With the heat this summer it just didn't seem to be cooling as it should so placed a fan on the side of the motorhome moving air through the back of the unit and out the top. Worked like a deep-freeze with the fan. After a couple of weeks of running this electric fan I decided to take the initiative and pull out the large refrigerator and see what I might find. What I found was the coils were packed with cottonwood fluff and stopping the air movement. Removed the fluff and the refrigerator works great now without the fan. Love those damn cottonwood trees!
couple weeks ago the power relay would shut off when trying to start the generater, then it would come on again after about 20 sec. now it turns off & wo'nt reset unless I start the van up. If I even turn the battery switch off, then on the relay will stay off untill I start the engine. I can then turn off the engine & I have battery power???
DC system seems fine; baterries fully charge. problem initially started when I had trouble getting generater started, aftger a couple of days working on gen. & numerous start attempts it starting setting off the relay.
you mention the resister often could I have ruined it in my numerous attempts a trying to start gen?
are these replaceable parts or am I better of w/ anew converter, really appreciate your help!!!
no switch; Inteli Power 9200 converter
thanks again
bruce
Randy, Do you have any info about battery isolators and marine alternators? The alternator in my boat is rated at 61 amps but the amp meter shows only a max output of about 20 amps even when the batteries are low. Replaced the old 30 amp alternator that had an external regulator a year ago with the new one that is internally regulated and it is showing still a low output. The voltage gage shows only about 13 volts with about 2000 RPM and sometimes even lower until the engine runs for a little while. Have never seen the voltage meter read above 13.5 or so. If the running lights are on the voltage meter will even drop below the 13 mark and sometimes close to the 12. The isolator never allows the main battery to drop but have sometimes noticed that the engine starts slowly. Thank goodness it always starts. Everything is new and I am wondering if I did something wrong or something just isn't working up to par.
Hey Randy, Had a great labor day weekend on the boat after figuring out the trouble with the alternator. There was nothing wrong with it. What I did find was a fuze or resistor or something that looks like an orange marshmellow that was fastened to the output current line from the alternator. It was only allowing 20 amps max output. Removed the thing and "WOW" 60 amps poured out of the alternator when the batteries needed it. Televisions, microwaves, radios, inverters, etc. take a lot of juice and 20 amps just wasn't cutting it. Now the batteries stay charged up. It almost seemed like that thing wasn't allowing the alternator to sence that it needed to kick out more amps. Any idea what that thing was? Anyway, wanted to let you know that it made for a great 5 days and I am tanned.
Hi Randy, I just bought a 2000 Sandpiper that has the usual drop in 12 volt usage as the furnace turns on. Also noticed there is some "burn" marks in the area of one of the independant 30 amp fuses top portion above row of fuses.
If you wiggle the 30 amp fuse the converter turns on and off. Thus... bad board???
Also there is written on the fuse panel sheet that one fuse is for the generator. I cant find one and I crazy or was the handwritten item labeled converter wrong?Thanks Randy!!!
Thanks for the info Randy.
The panel is a magnetek 7300 series model 7345. Weather tightening of fuse holders is available... I have no idea... How does one shift the converter wire{s} to a new fuse holder of which I have one?
Lastly, the phrase (generator) is handwritten on one of the labels. Could it be hidden somewhere in the camper?
Thanks again
Great info! Thanks Randy
I've got a 98 four winns 31' class c I replaced the Invertor a couple years ago. All has been in great working condition.But now when I put the convertor breaker in it trips down. What could be causing this?
Hey Randy, Tried unpluging eveything I could get to kept tripping breaker. Removed all 15a fuses in inverter it still tripped. The last time I tried it I saw a flash. I removed cover and on the circuit board their was a flash burn beside a coil. Looking closer it was a round black thing with a number SG302. Can this be replaced or do I need to buy another invertor.
Thanks, Kenny
Afterlooking more at the board yea it was fried! Call the manufactor and talked to tech. He said either it took a surge of power or lighting strike. So a new one for 187.00 from PPL i'll be buying the new one.
Randy Thanks a million you have a great place here, I'll be reading the blogs and anything I can help with i'll write!
Again Thanks, Kenny
I have a 1994 Wilderness by fleetwood. I think that the power converter is bad. Where is the convert/charger located.
The 12 volt panel is under the bed as well as the 120 v breakers, but , the coverter does not seem to be there. Could the coverter be part of the fuse panel or could it eb somewhere else?
The panel looks just like the front of the parralax convert but the parrallax converted shows the converter/charger under the breakers and fuses. There does not seem to be anything below the panel on my rv. I will try and follow the wire and see where they lead.
Is there any place online with a schematic I could check out??
No Randy, I meant a wiring schematic for the trailer.
Hello,I have a 93 layt 5th wheel and my tv started to smoke last night.Everything got really bright and thier was a loud buzzing.Thiers to much power when its buzzing and when its not buzzing,The silonoid clicks when I try to plug anything in & the lights are very dim.Im going to check my breaker box for loose conn and burnes on the board ill check voltage in & out when i get a meater.Thanks for all the free info,its cool u take the time out of your day to help people.
We just bought a 2006 Gulfstream Cavalier and know next to nothing about campers. We have it plugged in to house we are noticing a fan sound coming from under the breaker box. I have read a few mentions of a cooling fan, but should it be running all of the time?
Thanks Randy! You have been most helpful! Now one more question...Does this thing have a battery and if so where do we find it???
Hello. I bought a '77 Starcraft pop-up. When connected to 110/120 house power none of the small lights work. The power outlets do (lights, small fan, etc.) There is no battery. I have checked the fuses,light blubs, made sure the switch was set to Conv. or Off - to no avail.
On a secondary question, is there a very simple way to connect a battery to this configuration?
Thank you!
Thank you. I ordered a newconverter tonight. N.
plug my RV to a 110 volt line at my garage, soon as i do it trips the breaker at the house.It worked before not sure what the problem is.Does the same thing when i hook up to my sons house
thanks Randy ill try that,got a question.i was told that the breaker was tripping because my extention cord was to long drawing to much current ,but it didnt do it before.just curious
thanks Randy,the AC or anything else was not running at the time .breaker tripped as soon as i plugged it to 15amp line at the garage.worked before several times.could the battery trying to charge,cause this .I'll try the things you mentioned thanks....
Hi I have a 2000 sandpiper which all seems to be working properly. I have closed up the unit including slides for the winter. We are planning to open the trailer soon but at this point the electricity is not on. My converter works well and sounds good. Are there batteries or a battery on this 2000 sandpiper. There is npo visable battery behind the propane tanks. HELP!!!
Randy, had a problem very last camping trip last year just thought batt. was bad. Bought a new Batt this year. in the middle of the night i hurd the heater start then kick off after just a minute. All lights were dim only power was to the microwave. No breakers kicked and no bad fuses. A little help please. Thanks
Randy
I have a problem with my camper. I took it out two weeks ago and plugged into a outlet on a gfci breaker and it tripped. So I moved to a campsite with a non gfci breaker and everthing worked fine. This past weekend we went to the camp ground and I plugged into an outlet (non gfci) and sytem didnt power up so to speak. They items that generally only come on when the camper is plugged in didnt work. Do I hAve bad conveter? Why would this cause the gfci breaker to trip? I checked continuity on the power cord and it is ok. any help would be appriciated
Randy
All of the twelve volt items are working fine.
Randy,
At one point I turned off the main 30 amp breaker and plugged the camper in. This still tripped the Gfci. Do you still believe it is a breaker?
Randy,
WHen I first checked the power cord there was poor conductivity. I repaired one joint that corrected this problem but the camper will still trip an inline Gfci.















debbiesdailyviews 18 months ago
Thank you so much for writing this.
Now although I'm not sure if this info converts to UK..
The simple fact that one dead battery can deaden the others, answers a huge mystery for me.
I can't thank you enough, and have over the yrs been so angry when spending loads of money on repacing what seems to be oh so to quickly dead batterys.
Also enjoyed reading this hub too.